Spray Painting Robot Programming System | Augmentus

Pioneer in Intelligent and Adaptive Robotics

COMPLEX ROBOT PROGRAMMING SIMPLIFIED

Robotic Spray Painting with Vision-Guided Robot Programming
Scan to Spray Automation

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Spray painting is a crucial process for surface coating, finishing, and protection in various industries.

At Augmentus, we specialize in automating this complex process, offering cutting-edge robotic spray painting solutions that enhance efficiency, precision, and safety. Our expertise includes automation in robotics for painting, ensuring top-tier performance for all your needs.

What is Robotic Spray Painting?

Robotic spray painting, also known as automated painting, involves using spray painting robots and its system to apply paint or coatings onto a surface. Unlike traditional methods, robotic spray painting ensures consistent quality and can handle complex geometries with ease.

Types of Spray Painting

  • Gel Coating

    Gel coating is a process used to apply a thick, protective layer to surfaces, often used in marine, automotive, and construction industries. Robotic systems ensure uniform application and reduce material wastage.

  • Fiberglass & Gelcoat Spraying

    Fiberglass and gelcoat spraying involves applying a resin-based material to create strong, lightweight, and corrosion-resistant surfaces. Robots excel in this process by delivering precise, consistent coverage, and reducing defects.

  • Powder Coating

    Powder coating involves applying a dry powder to a surface, which is then cured under heat to form a durable, high-quality finish. Robotic systems provide precise control and uniform coverage.

  • High-Volume Low-Pressure (HVLP) Spray Painting

    HVLP systems deliver a high volume of paint at low pressure, reducing overspray and improving transfer efficiency. This method is suitable for detailed and intricate parts.

  • Airless Spray Painting

    Airless spray painting uses high pressure to atomize paint into a fine mist, ideal for large surfaces and thick coatings. Robotic systems ensure consistent application and reduce operator fatigue.

Advantages of Robotic Spray Painting

  • Precision and Consistency

    Automated painting systems can deliver unparalleled accuracy, ensuring uniform surface coating and finishing every time.

  • Minimize Downtime

    Our no-code programming only takes minutes instead of days to program, significantly reducing the need for manual intervention and maintenance, which translates to increased productivity and efficiency.

  • Cost-Effectiveness

    Automated painting systems reduce labor costs and increase throughput, providing a faster return on investment.

  • Improved Safety

    Automation minimizes human exposure to hazardous environments, reducing the risk of injury.

Enhance the Efficiency of Your Spray Painting Robots

Improving the efficiency of your spray painting robots can improve quality, and save costs, without disrupting your production line. Here are some practical tips to help you get the most out of your robotic systems:

  • Optimized Path Planning

    Efficiency begins with precise path planning. Implementing advanced 3D vision systems allows robots to accurately map and follow optimal spray paths. This minimizes unnecessary movements and allows consistent coating even on complex geometries.

  • Intelligent Programming and Automation

    No-code or low-code platforms help with quick reprogramming and adjustments. With this, your robots can easily adapt to different tasks or product specifications. This adaptability helps your production line meet varying demands with minimal to no disruption.

  • Predictive Maintenance

    Predictive maintenance strategies minimize unexpected breakdowns. By continuously monitoring robot performance, you can identify issues before they lead to costly downtime. Regular maintenance, guided by predictive analytics, not only extends the lifespan of your robots but also keeps them running efficiently.

  • Energy Efficiency

    Energy consumption is a significant factor in the operational costs of robotic systems. Efficient programming and maintenance can help you achieve substantial savings and reduce environmental impact.

How Augmentus Improves Spray Painting Accuracy and Consistency

At Augmentus, we offer state-of-the-art robotic spray painting systems designed to meet the needs of various industries. Our solution features advanced 3D vision and automated tool-path generation technology, ensuring optimal performance and ease of use.

  • 3D Scanning for Large & Complex Shapes

    Augmentus system 3D scans parts with up to 0.1mm to generate a digital twin of the workpiece and environment. For parts with complex geometry, Augmentus automatically stitches multiple scans from different angles.

  • Automated Robot Spray Path Generation

    Automatically creates an optimized path to visualize and allow the robot to follow for spraying processes. This technology enhances the efficiency and consistent coating of the workpiece.

  • Part-to-part Deviation Compensation

    With Augmentus, you gain the ability to compensate for deviations automatically and effectively, ensuring precision, consistency, and quality in your manufacturing process.

  • Conveyor Tracking

    With our conveyor tracking feature, users can achieve continuous operation without the need for manual positioning, ensuring seamless and efficient processing.

  • Synchronous Motion with External Axes

    Supports synchronous motion with external axes which allows simultaneous movement of blasting robot and external axes, allowing the system to handle more complex tasks, improve flexibility and optimize the workspace.

Robotic Spray Painting Applications

Our robotic spray painting solutions are versatile and can be applied across a range of industries and existing systems within the current shopfloor, such as industrial painting robots and automated spray coating systems.

  • Automotive

    Surface coating and finishing of automotive parts like car bodies and rims.

  • Aerospace

    Precision cleaning and preparation of aircraft components.

  • Maritime

    Hull blasting and maintenance of ships and boats.

  • Industrial Manufacturing

    Surface coating for heavy machinery and equipment.

Compatible With 7 Leading OEMs for Spray Painting Robot

Our solutions are designed to seamlessly work with the industry’s leading OEMs for spray painting robots. This allows you to get the best performance across a range of robot manufacturers. Here’s a look at the brands we support:

  • Here’s a look at the brands we support:

    ABB
    Kawasaki
    Mitsubishi
    Yaskawa
    UR (Universal Robots)
    KUKA
    Nachi

    Augmentus collaborates with the abilities of each of these brands to deliver superior results and flawless operations.

Why Choose Augmentus to Automate Spraying Processes and Systems?

Augmentus stands out in the field of painting automation due to our commitment to innovation and quality.

  • Advanced Technology

    Our systems are equipped with the latest in 3D vision and automation technology.

  • Customization

    We tailor our solutions to meet the specific needs of each manufacturers.

  • Proven Success

    Our track record of successful implementations and satisfied clients speaks for itself.

Applications

Explore Additional Applications Perfect for Our Painting Automation

Get Started with Augmentus

Looking for paint robot programming and ready to take your painting operations to the next level? Contact us today to schedule a consultation and see our robotic spray painting system in action. Our team of experts is here to help you find the perfect solution for your needs.

Schedule a Demo with Us

FAQ

  • What is a spray painting robot?

    A spray painting robot is an automated system designed to apply paint or coatings to surfaces with high precision and consistency. These robots are commonly used in manufacturing and industrial settings to enhance the efficiency and quality of painting processes.

  • What materials can your robotic painting systems handle?

    Our systems are compatible with a wide range of paint and coating materials, including primers, topcoats, and specialized coatings.

  • Is Augmentus compatible with my existing spray painting robots?

    Our robotic spray painting system is designed for seamless integration into existing workflows. Contact us to learn how you can incorporate our system into your industrial painting robots and processes, enhancing efficiency and productivity without disrupting your current operations.

  • How does the 3D vision system improve the spray painting process?

    The 3D vision system ensures precise targeting and consistent coverage, even on complex geometries. The 3D vision system is also able to inspect post-processed parts to ensure process outcomes are satisfactory (i.e., defect detection, uniform coverage) and the system is able to auto-generate robot tool-paths on areas that have failed production requirements. Learn more about robot vision systems here.

  • What kind of maintenance do your robotic painting systems require?

    Our automated spray coating systems are designed for low maintenance, with user-friendly interfaces and dedicated 24/7 technical support to ensure smooth operation.

  • Does your paint robot programming solution work for other applications?

    Absolutely. Our system is designed to excel in high-mix and complex manufacturing environments. It is versatile and can be applied to various processes including welding, thermal spray, shot peening, painting/coating, grinding, sanding, and many more.

  • How does Augmentus' system improve spray painting efficiency?

    Augmentus enhances spray painting efficiency through optimized path planning, automatic deviation compensation, and seamless integration with conveyor systems. This reduces cycle times, minimizes errors, and ensures consistent, high-quality coverage with minimal manual intervention.

  • What industries benefit most from robotic spray painting?

    Industries like automotive, aerospace, maritime, and industrial manufacturing benefit significantly from robotic spray painting, where precision, consistency, and efficiency are crucial for large-scale, complex surface coating applications.