Automate Complex Welding Processes
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the augmentus approach to robotic programming
Digitize Workpiece
Auto-Generate Weld Paths
Deploy Adaptive Welding
Deploy adaptive robot motion that identifies part-to-part deviations for precise and consistent execution.
Built for Welding Automation
Rapid Generation of Welding Paths with Easy Adjustment of Process Parameters
Digitize workpieces for accurate and efficient toolpath generation. Leverage an intuitive interface to precisely adjust parameters such as angle of attack and tool standoff, ensuring high-quality weld seams.
Generate Multi-Axis Weld Paths
Correct for Part Deviations
Automatically adjust for rotational and positional changes between parts, ensuring weld accuracy and minimizing manual effort.
case study
Accurate Welds Despite Deviations
Clients faced challenges with positional deviations impacting weld accuracy. Augmentus solution corrected these variations, ensuring precise, consistent welds and improved operational efficiency.
Precise and Rapid Set-Up and 3D Reconstruction
- Integrates 3D scan or CAD data into workflows directly
- Captures complex geometries of different shapes and sizes
- Augmentus Vision ensures high accuracy manufacturing automation
Generate, Optimize, and Simulate Paths
- Automatically generates robot toolpaths
- Optimizes toolpaths to avoid kinematic challenges
- Run offline simulation to review motion, eliminating trial-and-error
Deploy, Inspect and Correct
- Augmentus is compatible with major robot OEMS, no coding required.
- Closed-Loop function enables adaptive automation for high-variability manufacturing
Gain Your Edge with Augmentus
Can Augmentus handle reflective or dark surfaces for 3D scanning?
Yes, Augmentus can accommodate reflective or dark surfaces in 3D scanning, though these surfaces can present unique challenges due to light absorption or reflection. Augmentus offers techniques and adjustments to enhance scan accuracy on these surfaces. For applications requiring high precision, we may recommend compatible scanners specifically designed to handle reflective or low-light surfaces, ensuring reliable and detailed scans.
Is it possible to integrate Augmentus with tools that use custom scripts?
Yes, Augmentus can be integrated with tools that use custom scripts. For custom script integration, users can leverage the solution’s customizable API settings to define unique actions, manage custom I/O configurations, and incorporate additional commands, ensuring that Augmentus fits smoothly into various operational setups.
How long does it take to install Augmentus on my existing robot?
Installing Augmentus on your existing robot is a straightforward process, designed for quick deployment. The software comes pre-installed, and the setup involves connecting the robot to the system, configuring the station, and calibrating the scanner if needed. The exact time required will depend on your specific robot model and integration requirements, but the process is significantly faster than traditional programming methods.
Can Augmentus adjust for slight positional shifts in the workpiece after setup? My current process involves manually placing the workpiece in the cell.
Yes, Augmentus can compensate for slight positional shifts in the workpiece after setup. Using in-situ correction and 3D scanning capabilities, Augmentus detects deviations in the workpiece’s position and adjusts the robot’s path accordingly. This feature is especially beneficial in setups where workpieces are manually placed, as it minimizes the need for precise placement and reduces manual adjustments, ensuring accurate and consistent processing.
How does Augmentus reduce my programming downtime?
Augmentus significantly reduces programming downtime by eliminating manual coding and automating complex path planning. Here’s how:
3D Scanning for Model Generation – If you don’t have CAD files, programming a robot can be time-consuming. Augmentus eliminates this bottleneck by integrating 3D scanning to create precise digital models of your workpieces. This removes the need for CAD files or manual measurements, streamlining path planning and reducing setup time.
AutoPath for Rapid Path Generation – Traditionally, defining tool paths requires extensive manual adjustments and expertise. Augmentus’ AutoPath feature automatically generates optimal paths based on your process requirements, significantly reducing programming time.
Path Optimizer for Error-Free Execution – Manually resolving singularities, reachability issues, and collision avoidance can take hours. Augmentus’ Path Optimizer detects and resolves these challenges automatically while maintaining consistent tool velocity, ensuring smooth and efficient motion without manual intervention.
Seamless Code Generation – Once the program is created, Augmentus automatically generates robot code that is compatible with major robot brands. This eliminates the need for extensive debugging and manual coding adjustments, allowing for quick deployment.
In-Situ Part Correction for Reduced Rework – Production deviations often require manual reprogramming. Augmentus’ in-situ part correction compensates for positional variations, reducing errors and the need for manual intervention.
By integrating these automation-driven features, Augmentus minimizes downtime, reduces reliance on skilled programmers, and accelerates your overall production workflow.
See how it works in your Application
For applications where consistent coating thickness and overspray control are essential, even on complex, contoured surfaces.
